Brief Introduction of SMT Material Management System

There is a situation of wrong material on the SMT production line, and human judgment cannot fundamentally solve this problem. In addition, the problem of how to query the material batches used on the finished product and which production batches are applied to is always perplexing managers. Is there a software system that can solve the above problems? That is the SMT material management system.

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Our SMT material matching management system originates from solving the material matching problem on the production line, but the current system has not only the material matching function, but also gradually expanded its synthetic application in other fields, such as IQC detection, system BOM and process BOM check, SMT material replacement reminder, SMT production line monitoring, material batch tracing and other functions. On the basis of these functions, the factory can reduce the error rate of SMT from the source, while improving the yield of products. j3$#l235 ~ 23=4 $

The functions of the software are as follows:

1. IQC testing is mainly to register the testing information after the customer's incoming materials are tested at the IQC end of the warehouse. For products with a non-performing rate within the acceptable range, it is especially necessary to register clearly so as to facilitate the traceability of subsequent finished products......

 

2. Import and check the material list. What is imported and stored in the material table is the program information (process BOM) compiled on the SMT machine, which is compared with the system BOM when checking to prevent errors after SMT programming or system ECN changes.

3. SMT on the material reminder and SMT production line monitoring. Through the production information in the work order information, such as production line, production quantity, material usage, tray capacity and machine patch speed (hourly capacity), the theoretical use-up time of each station in the production line is automatically calculated, and the replacement is prompted before this time. The production of multiple pulls can be monitored on one PC. All feeding records are reflected in real time. The feeding confirmation personnel review and confirm on the PC side. The whole process does not require any paper documents.

4. Change the material to the material. By scanning the program name, station position and bar code on the material tray, you can know whether the material is correct or not. When changing materials, you can scan the program name, station position, material number and new material number to verify whether the material is correct or not.

5. Material batch traceability. Through the material batch scanning in the feeding, the material can be traced according to the batch; If the product is strict, the information of each board can be traced back through the unique SN number on the PCB board (from batch accuracy to individual)

6. SMT material room management. The collection, preparation and return of materials in the warehouse on the SMT production line, and the statistical yield and throwing rate.

Through the implementation of the system, the system has achieved the following performance: wefaf23k4346 @#(@)23540! @#! @#$($! @ ~$#! @#$

-Computerization of data collection saves manpower checking costs and avoids all kinds of material errors caused by manual errors;

On-site data collection and sorting, timely grasp the real-time situation of on-site production line production;

· Establish a complete database to provide accurate data base for after-sales service and quality traceability of products;

Statistics of current records and historical data can provide decision makers with more information, and various reports can provide decision makers with various data needs; szhxyldzkjyxgs

Provide more effective technical means for the implementation of production management EDI;

-Raises the company's management level to a new level, reduces costs and the rate of defective products, and improves the company's profitability.

Our company can tailor the required software functions for enterprises with various needs.

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