Application of Wireless Data Acquisition in Improving Production Management Efficiency

Anti-counterfeiting and anti-collusion traceability management system: to achieve anti-counterfeiting can first be considered from the carrier of anti-counterfeiting, such as the paper money issued by various countries. However, on the one hand, the carrier anti-counterfeiting technology is more complex, the cost is higher, and the other can not fundamentally put an end to forgery. We can choose the management software anti-counterfeiting, from many aspects of technical means to improve the cost of counterfeiting and the success rate of anti-counterfeiting.

Manufacturing Execution System (MES): For the managers of manufacturing enterprises, a real-time, effective plant management system that can closely cooperate with the supply chain is essential. EAS-MES help you manage your manufacturing plant effectively.

Warehouse logistics barcode solution: through the implementation of this system, we can accurately and real-time grasp the first-hand information of finished product inventory, and can query the changes of inventory in real time, as well as the statistics of various sales situations, and directly feed back these data to support the enforceability and scientificity of daily production plans.

SMT material management system: there is a situation of wrong material on the SMT production line, which cannot be fundamentally solved by human judgment. In addition, the problem of how to query the material batches used on the finished product and which production batches are applied to is always perplexing managers. Is there a software system that can solve the above problems? That is the SMT material management system.

Warehouse Management System (WMS): Warehouse Management System (WMS) is a management system that integrates batch management, inventory counting, and real-time inventory management through functions such as warehousing, outbound, transfer, and virtual warehouse management. It effectively controls and tracks the whole process of logistics and cost management of warehouse business and realizes perfect enterprise warehouse information management.

Fixed asset management system: The system uses bar codes to identify fixed assets and realizes the full tracking of the life cycle and use status of fixed assets. The marked assets show the most prominent characteristics of bar code technology during inventory or inspection: convenient, fast and accurate, which greatly improves the efficiency of inventory work and ensures the correspondence between information flow and asset logistics. Effectively solve the problem of enterprise fixed assets management, so that enterprises more easily, more effective management of fixed assets.

Card printing system: Card printing system is an integrated software printing system based on card printer, which has been widely used in card factories, self-service card printing and self-service card issuing of banks and retail interlocking enterprises. Common applications include financial social security cards, medical insurance cards, road transport cards, health certificates, etc.

Warehouse Shipping/Receiving Verification Software: It is an integral part of the WMS system. Realize the consistency of documents and physical items checked by warehouse staff. Ensure the accuracy of receipt and delivery, ensure the accuracy of inventory, and prevent the problem of sending wrong products to the production line and customers.

Production line assembly and printing software: It is an integral part of the MES system. It is mainly used on the assembly line to scan the bar codes of the host computer and various accessories (bar codes can be printed online in advance or online in real time), and then carry out color box scanning, cartoon box scanning, card board scanning and cabinet (container) scanning. It is mainly applicable to the production and assembly management of small enterprises to prevent assembly errors (the host computer does not match the accessories), the box serial number does not match the body serial number, the packing accessories are missing, the wrong customers and other problems.

Equipment inspection management software: It can be regarded as an integral part of MES system. In some enterprises, large and medium-sized equipment requires regular inspection by operators to ensure the safe operation of production. The equipment inspection software can collect the current information of the equipment, so that the management personnel can monitor the equipment status in real time, and at the same time urge the inspectors to work regularly.

WIP management system software: It is part of the MES system, mainly to manage the information in the production enterprise, so that managers can understand the production information in real time such as production, defective products and other information, reasonable adjustment and arrangement of production plans, while improving good.

Objective: Mobile solutions using wireless data acquisition to improve product quality, reduce costs, and meet the diverse and personalized needs of customers.

Features Advantages:

1. Ensure the timely supply of raw materials;

2. Transmit real-time status detection data;

3. Monitor the status of production line equipment to reduce the probability of deviation in the production process;

4. Perform quality control and real-time observation to reduce repair rate;

5. Transfer production assembly instructions to improve the flexibility and accuracy of the production line;

6, tracking product production cycle, reduce loss;

7, the establishment of product quality tracking database;

Customer Distressed:

China's manufacturing industry (such as automobile) has a significant gap with the international market in terms of management level, manufacturing capacity, quality and price. The new market situation characterized by shortening product life cycle, increasingly personalized customer demand and higher quality requirements also poses new challenges to China's automobile manufacturing industry.

1. Document delivery lag

2. Lost in manual document transfer

3. Residual data in EAM system cannot be processed in time

4. Repeated data entry by engineering personnel

5. Errors in data handwriting and input

Solution

Production Monitoring Scheduling Management Solution

Production scheduling instructions between processes are more likely to use electronic kanban to read and convert information. The process room is an information card with electronic bar code technology as the carrier; the electronic billboard of the translation car or workshop is LED or LCD electronic display, which mainly achieves two purposes:

A, to achieve JIT on-time material, personnel, vehicle collaboration;

B, to achieve the production scheduling instructions on demand transmission;

When the operator of the coating and loading production line starts a certain process, the MT02 industrial mobile data terminal is used to scan the vehicle information card and the process bar code of the process. The MT02 industrial mobile data terminal automatically reviews the order data and transmits the start time information of the process to the database of the background dispatching center in real time after it is correct. After completion, the barcode of the process is also scanned, and the completion information is transmitted to the background database.

At the same time, the time information required by the last process is transmitted to the operators who need to cooperate in the later process through the industrial-grade mobile data terminal, and input or output in the form of production instructions. At the same time, the completion amount and efficiency of a certain process can also be calculated by using the automatic accumulation function of the system.

Workshop scheduling logic model, briefly described as follows:

1. The data acquisition subsystem carries out real-time data tracking on the status information in the actual station of the production site;

2, by the dispatch center for data analysis, calculation of each station work efficiency, work mode, automatic prompt operator work subjects;

3, the specific content of the station operation, processing progress, the entire workshop material conversion allocation, etc., if necessary, the application of APS re-trial planning, issued a new production order.

4, involving business linear work and non-linear work two production modes, will use linear, non-linear, cross-mixed mode for data calculation and analysis, has reached the goal of improving production capacity.

Software platform data interaction: production site data acquisition subsystem

For details of the above scheme, please consult 4008-330-370, or you can scan WeChat QR code for more information.